AMADA Chip compactor SCP103H


The Amada chip compactor SCP103H is specially designed for the handling of various shapes of swarf and chips which result from turning, milling and cutting processes.
Chip compaction - coolant recovery, less space, better value for scrap

 

An ISO 14001 certificate demonstrates that your manufacturing processes are operating within international standards for environmental management systems and contribute to the protection of the environment.

 

Amada chip compactor swarf bin
Amada chip compactor briquettes
Amada chip compactor swarf briquettes
Advantages:

  • Reduction of chip volume in your container (1:5 cast iron chips, 1:50 steel chips)
  • Recycling of inherent lubricant
  • Reduction of surrounding contamination
  • Higher sales revenue from chips by making briquettes
  • Reduction of staff costs due to reduced handling intensity
  • Higher melt yield compared to single chips
  • Positive decision related to environmental audits
Compacted tool steelTool steel Compacted aluminiumAluminium Compacted tool steelTool steel Amada compacted steel swarfStainless steel

Description

The hopper receives swarf and chips, wet or dry. A vertical screw and a horizontal screw are built into the hopper. The vertical screw forces the chips into the compression chamber and the horizontal screw rotates intermittently during the automatic operation of the machines to evenly spread the chips removing the need for a special chip breaker and preventing the ‘balling’ of swarf that causes jams.

Amada chip compactor screw

Up to 95% of the coolant fluid on the chips can be recovered, and after separate filtering can be returned to the cutting machines for reuse. This dramatically reduces the wasted coolant that is dragged out on wet swarf, resulting in less waste and reduced costs especially where high performance and expensive coolants are in use.

briquette

 

The size of the briquettes can be altered via two independent adjustments.

An Amada chip compactor recoupes it’s cost from recyclable material and coolant recovery and reuse.

Specifications for the Amada chip compactor

Application areas Cast iron, copper, bronze, stainless steel, tool steel

Q + T steel, construction steel, Aluminium

Possible chip shapes Short chips, long chips, turning chips
Press force 65.000 kgs
Briquette size (Diameter) 80 mm
Compression pressure 195 MPa (1.950 bar)
Hopper volume 100 Liters
Motor Hydraulic motor 11 kW
Screw motor Vertical 0,75
Horizontal 0,40
kW
Machine dimension (W x L x H) 995 x 2.530 x 1.900 mm
Machine weight 2.200 kgs
Hopper height 1.190 mm

Watch a video of a similar model (SCP103H is the new version with improved performance)

Amada-SCP103H-chip-compactor-3  Amada-SCP103H-chip-compactor-2