From Monday 28th June 2010, Accurate Cutting Services Ltd will be distributing the Pedrazzoli range of bending, end forming and deburring machines for the UK market.

Spares, service, installation and refurbishment of existing machines will be available to existing Pedrazzoli bending machines customers.

Tube bending, end forming and deburring machines

For more information, please contact our machine sales department.

Large Capacity Bandsaw manufacturer Soitaab has added the new SV640TS Vertical Bandsaw to it’s range. This new machine is geared toward applications such as Test Houses, Steel Stockholders and Specialist Aerospace applications. For more about the new Soitaab SV640TS please contact one of our Representatives. Find out how Accurate Cutting Services can increase your production and save you money.

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We are proud to introduce the brand new range of Supreme M81 Bimetal Bandsaw Blade from DoALL. It has been specifically designed and developed for the sawing of tough metals such as Tool Steels, Stainless Steels, Nickel based alloys and other “Exotic” alloys.

DoALL Supreme M81 blades feature a special M81 powder metal tooth tip with a hardness of 70Rc, varying tooth angle, varying tooth height and an extremely positive rake angle.

Sawing trials have proven that DoALL Supreme M81 bandsaw blades out perform standard M42 and M51 bandsaw blades and give the user considerable benefits. Increased cutting rates, longer tool life, improved penetration and improved surface finish are all major reasons why Supreme M81 blades should be used in place of the standard M42 and M51 products.

Available in a wide range of sizes to suit most sawing applications.

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Who is PEDRAZZOLI?

Pedrazzoli IBP SpA is an italian manufacturer of tube processing equipment with 60 years experience in tube industry: now it can offer an even larger range of products with inclusions from the Eurobend range.
Accurate Cutting Services with the support and expertise of Pedrazzoli IBP SpA and the many years of experience gained with Eurobend, is your reliable supplier and partner in the UK.

Pedrazzoli technology can offer solutions for many different manufacturing requirements:

• CNC Tube benders

• Cutting lines – Tube, bar & section

• End forming & machining

• Tooling manufacture (bending & end forming/machining)

AUTOMATIC TUBE BENDERS

Linear tube benders	Twin head tube benders	Coil feed benders	Automation & integration

AUTOMATIC CUTTING LINES

Cutting lines tube, bar & section	Deburring machines	Washing & cut length checking

END FORMING

Multi-head end forming machines	Hydraulic end forming machines	Rotary swaging machines	Automation & integration

TOOLING DESIGN & MANUFACTURE

Bending	End forming	Machine

 

Thanks to a very thorough design this new machine can cut round tubes up to 120 mm of diameter. Our long experience and Know-how in the cutting field have allowed us to create a machine featuring sturdiness, compactness and speed that make it suited for cutting light and heavy, low-resistance and high resistance sections. Among the main strong points we point out the machine’s most important features. The automatic loader is very sturdy and it can bear up to 4 tons. The feeding speed is about 250 m per minute: this implies a great speed of movement; this cutting line can fit blades from a minimum diameter of 140 up to a maximum of 370 mm and the cutting speed can be adjusted in a wide range from 38 to 287 RPM. The automatic bar stop ensures precision also when it is necessary to rapidly change different cutting measures. The sturdy patented discharge system quietly discharges the part and maintains the correct position of the piece after the cut and so makes it easier to attach this machine to other working units. The control software, developed by our R&D department, assures great flexibility thanks to the possibility to modify, during the work cycle, the feeding speed, thrust torque and the cutting speed. This sofware helps the operator to choose the kind of blade to use, to optimise cutting length and to regulate cutting speed. The MCL 120 is a real work station that can be attached to Pedrazzoli’s optional units: deburring machines, collection units for cut part stacking and washing system to clean metal pieces.

 

 Universal Tilt Frame machines are the ideal saws for cutting structurals, rounds and tubular materials. They provide angle cutting capacities, fast cutting rate, and are designed to meet the needs of steel service centers, fabrication shops or anywhere else precision sawing is required.  This next generation machine has a ‘quick change column’ to allow easy set up of column upright at 90° or at 3° forward tilt.SPECIFICATIONS  

STANDARD EQUIPMENT

-       60° angle cutting left & 60° right

-       Counter balanced head, manually positioned

-       Infinitely adjustable hydraulic feed force control

-       Full stroke hydraulic clamp cylinder

-       Band break switch

-       Linear bearings for smooth, precise head movement

-       Hydraulic head tilt with digital readout.

-       Driven band cleaning brush

-       Flushing hose.

 

This group of additional fluids is developed to improve the maintenance of the machines as well as to keep the cutting fluids in excellent condition.

Way Lubricant 068

Way Lubricant 068 is suitable for workshops equipped with modern CNC machines and machining centres where high positioning accuracy is required to achieve top level of surface finish and component tolerances.

Way Lubricant 068 distinguishes itself by a rapid and exact demulsifying effect, when working with DoALL coolant emulsions. The emulsion circulating in the machine will not be weakened in its homogenity, stability or consistency, due to a rapid separation of the emulsion from the slide-way oil during standstill of the machine.

This lubricant offers

-       Good adhesiveness

-       Low friction values

-       High pressure absorption

-       No stick slip

-       Good demulsifying properties

 

This group of additional fluids is developed to improve the maintenance of the machines as well as to keep the cutting fluids in excellent condition

Preservative 025

Preservative 025 is a light yellow, pH-neutral additive

with low viscosity. It has a broad spectrum of activities against a great number of micro-organisms such as bacteria, fungi, yeast and spores. This additive will recondition used emulsions.

 

This group of additional fluids is developed to improve the maintenance of the machines as well as to keep the cutting fluids in excellent condition.

Kleen-Flush 020

Kleen-Flush 020 is a cleaning agent.

It removes impurities from tooling machines, their coolant tanks and tubing without any additional work. The machine can operate normally during the process. This cleaning agent is based on removing soil, bacterial slime, fungal patches and yeast colonies from surfaces. Even on inaccessible places!

Oil separations and creaming are quickly re-emulsified and loosened dirt is carried by the emulsion.

• Use Kleen-Flush 020 for emulsions without mineral oils.

Add 1 – 2% Kleen-Flush to the old emulsion and run for at least 8 hours, than drain system, flush with water and refill system.

 

This group of additional fluids is developed to improve the maintenance of the machines as well as to keep the cutting fluids in excellent condition.

Kleen-Flush 010

Kleen-Flush 010 is a cleaning agent.

It removes impurities from tooling machines, their coolant tanks and tubing without any additional work. The machine can operate normally during the process. This cleaning agent is based on removing soil, bacterial slime, fungal patches and yeast colonies from surfaces. Even on inaccessible places!

Oil separations and creaming are quickly re-emulsified and loosened dirt is carried by the emulsion.

• Use Kleen-Flush 010 for emulsions containing mineral oils.

Add 1 – 2% Kleen-Flush to the old emulsion and run for at least 8 hours, than drain system, flush with water and refill system.

 

This group of additional fluids is developed to improve the maintenance of the machines as well as to keep the cutting fluids in excellent condition.

Anti-Foam 077

Anti-Foam 077 is a mineral oil free de-foaming additive.

It is suitable for all water mixed coolants and serves only for re-defoaming.

Anti-Foam 077 maintains its anti-foaming effect over a long period, compared to traditional defoamers.

 Minimal lubrication oils are formulated for use in applications where flood coolants are prohibited or not desired. These oils are used with a pneumatic applicator unit and produce “dry” chips because the oil is consumed totally in the cutting operation. These oils are ideal for most cutting, sawing, turning, tapping, drilling and milling operations when applied directly on the tip of the cutting tool. These oils can be used on almost all steels, including stainless steel, titanium, and non-ferrous metals. These oils are a blend of natural raw materials keeping the environment in mind. These products are biodegradable.

AL-2100EP

AL-2100EP has been developed for sawing operations of high alloyed and special carbon steel,

chrome-nickel-molybdenum steel, nickel alloys and titanium.

Offering:            - High cutting performance

                        - Outstanding tool life

                        - Minimum consumption of cutting fluid